5 Axis Machining Center

High-Precision 5-Axis Machining Centers rau Complex Industrial Production

 

Vim li cas cov neeg tsim khoom xaiv peb 5-Axis Machining Centers

 

 

Tsim los rau ob qho tib si ib txhij 5-axis thiab 3+2 positional machining
Kev ua haujlwm ruaj khov thermal thaum lub sijhawm ua haujlwm ntev
High -rigidity structures haum rau nyuaj-rau- cov khoom siv tshuab
Yooj yim CNC platform xaiv los ntawm cov neeg muag khoom thoob ntiaj teb
Optimized rau aerospace, kev kho mob, pwm, thiab precision manufacturing daim ntaub ntawv
Cov khoom siv thoob ntiaj teb cov khoom siv txhawb nqa kev saib xyuas zoo thiab cov khoom seem - hloov cov khoom
Dedicated technical support rau installation, commissioning, thiab kev ua haujlwm tsis tu ncua

 

 

  • Tshiab 5 Axis Machining Center
    Tshiab 5 Axis Machining Center yog lub siab -kev ua tau zoo CNC gantry machining tov tsim rau loj - nplai, complex nto thiab ntau- ntsej muag machining. Nws txais yuav ob -kem nyiaj siv ua haujlwm...
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  • 5 Axis Benchtop CNC Mill
    Lub 5 Axis Benchtop CNC Mill los ntawm Dabai Precision Tshuab Tool yog tsim los rau cov tuam txhab, cov chaw cob qhia kev cob qhia, cov koom haum tshawb fawb, thiab cov khoom siv distributors...
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  • 5 Axis Vertical Mill
    Lub 5 Axis Vertical Milling Tshuab yog lub siab -kawg gantry- hom CNC machining chaw tsim los rau kev nyuaj, siab - qhov tseeb. Nws ua kom muaj tseeb ib txhij 5-axis machining, tso cai rau ntau...
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  • 5 Axis CNC Universal Machining Center
    Nrog rau 800 hli rotary rooj, 1400 kg lub rooj load peev xwm, thiab dav dav mus txawv tebchaws qhov ntev, DVFB800L muaj peev xwm tuav cov txheej txheem loj loj uas tshaj qhov muaj peev xwm ntawm...
    Ntau
 
Khoom Ceg & Kev Xaiv Qhia

 

Qauv

Tshuab Qauv

X/Y/Z Travel (mm)

Worktable Loj / Max Load

Cov ntsiab lus tseem ceeb & cov ntawv thov

Native CNC Options

GT-500 Nws

Cradle Hom

(Tilting / Rotating Rooj)

600 / 500 / 450

Ø 500 mm

300 kg

• High dynamics rau complex qhov chaw.

• Zoo tshaj plaws rau: impellers, blisks, kho mob pob txha daim hlau, automotive vaj tse.

Fanuc 31i-B5

Siemens SINUMERIK IB

GT-800 Nws

Cradle Hom

(Tilting / Rotating Rooj)

850 / 750 / 550

Ø 800 mm

800 kg

• Siab torque, sib npaug rigidity & ceev.

• Zoo tshaj plaws rau: nruab nrab - qhov loj precision pwm, aerospace structural qhov chaw.

Heidenhain TNC 640

Siemens SINUMERIK IB

GM-1200 Nws

Hom Gantry

(Nyob rau sab saum toj txav)

1400 / 1300 / 750

1200 x 1200 mm

2,500 kg

• Heavy-lub luag haujlwm casting, xoom- rooj- qaij deflection.

• Zoo tshaj plaws rau: Loj aerospace tav, hnyav automotive txhaj pwm.

Heidenhain TNC 640

Fanuc 31i-B5

 

Cov yam ntxwv tseem ceeb

 

 

Finite Element Analysis (FEA) Optimized Rigidity

Ua nrog hwm Meehanite cam khwb cia hlau thiab muab ob npaug rau-annealed rau kev ntxhov siab, lub tshuab thav duab txo kev vibration thaum txiav hnyav thiab ua kom lub neej ntev txog li 30%.

 

Active Thermal Compensation

Roj- txias ntxaiv thiab pob screws txo cov thermal deformation, tswj kev ua haujlwm raug nyob rau hauv ± 0.005 hli thaum ua haujlwm 24-teev tas li.

 

Micron-Level Kaw-Loop Accuracy

Nruab nrog Heidenhain linear scales thiab teb encoders, kaw -loop tswj system tshem tawm backlash thiab ua tiav qhov tseeb ntawm qhov chaw ntawm ± 0.003 hli.

 

 

Kev lag luam daim ntawv thov & pov thawj Workpieces

 

Peb 5-axis kev daws teeb meem tam sim no ua haujlwm hauv cov chaw tsim khoom siab siab thoob plaws North America thiab Europe:

 

Kev lag luam

Hom Workpieces

Machining Challenges

Peb 5-Axis Solution

Ua tiav Kev Ua Haujlwm

Aerospace

Structure ribs, blisks, impellers

Nyias-phab ntsa deformation, nyuaj-rau- txiav alloys, complex dawb- daim ntawv nto

High-dynamic simultaneous 5-axis machining nrog thermal them nyiaj thiab kaw-voj tswj

± 0.005 hli qhov tseeb qhov tseeb, ruaj khov ntev - voj voog ntau lawm

Kho mob

Orthopedic implants, pob txha screws, cov khoom sib koom ua ke

Nruam nto tiav yuav tsum tau, biocompatible khoom stability

High-Speed ​​spindle nrog micron- theem tswj thiab kev co tsuj roj

Nto roughness mus txog Ra 0.4 μm, siab repeatability rau batch ntau lawm

Tuag & Pwm

Automotive txhaj pwm, precision kab noj hniav

Sib sib zog nqus kab noj hniav machining, hardened cuab yeej steel txiav, contour raug tuav

High-rigidity qauv nrog 3+2 hnyav txiav hom thiab laser-calibrated raug

Siab -kev ncaj ncees pwm contour raug nrog cov cuab yeej siv tsawg tsawg

Precision Engineering

Hydraulic manifolds, dej tswj blocks, ntau -chaw nres nkoj Cheebtsam

Multi-angle machining, angular kam rau ua tswj, ntau-lub ntsej muag alignment raug

Kaw -loop linear scales nrog rotary axis them rau tag nrho 5-axis interpolation

Angular kam rau ua nyob rau hauv 0.002 degree, ruaj khov ntau- ntsej muag sib dhos

 

5 Axis Vertical Mill

Quality Assurance

 

 

Dynamic Kinematic Calibration

Siv lub Renishaw AxiSet ™ system, rotary axes yog calibrated thiab them nyiaj rau qhov zoo 5-axis raug.

Laser Interferometer Kev them nyiaj yug

Txhua txoj kab axis yog laser - kuaj thoob plaws nws qhov kev mus ncig tag nrho, nrog lub suab yuam kev them nyiaj xa ncaj qha mus rau CNC maub los.

Ballbar raug kuaj

Kev ntsuas 360℃ballbar kuaj xyuas qhov sib cuam tshuam ncig, tshem tawm cov backlash thiab servo mismatch ua ntej xa khoom.

72-Hour Continuous Run Test

Txhua lub tshuab ua tiav 72- teev khiav-hauv kev sim kom paub tseeb cov lus tsa suab, ATC kev ua haujlwm, thiab thermal stability.

Kev Ua Raws Cai Thoob Ntiaj Teb

CE tau ntawv pov thawj thiab nruab nrog UL- ua raws cov tshuab hluav taws xob thiab kev nyab xeeb cuam tshuam rau kev lag luam thoob ntiaj teb.

 

Cov Cheebtsam thoob ntiaj teb rau kev ntseeg siab ntev -Term Service
 

Txhawm rau ua kom yooj yim txij nkawm thiab txhim kho cov khoom seem- cov khoom muaj nyob thoob ntiaj teb, cov khoom tseem ceeb yog los ntawm cov neeg xa khoom thoob ntiaj teb lees paub.

Linear guideways thiab pob screws

THK / PMK (Nyiv)

Spindle bearings

NSK / FAG

Cov khoom siv hluav taws xob

Schneider Electric / Siemens

CNC systems

Fanuc, Siemens, lossis Heidenhain raws li cov neeg siv khoom xav tau

 

 
Engineering Support & Customer Assurance
 

Peb txhawb cov neeg tsim khoom los ntawm tag nrho cov khoom lag luam lifecycle:

01/

Cov txheej txheem ntsuam xyuas raws li cov neeg siv khoom kos duab

02/

Tshuab configuration pom zoo ua ntej yuav

03/

Installation & commissioning kev them nyiaj yug (nyob rau hauv / chaw taws teeb)

04/

Kev cob qhia neeg ua haujlwm thiab CNC programming qhia

05/

Cov khoom seem muab thiab kev txhawb nqa kev pab cuam lub neej

06/

Chaw taws teeb diagnostics rau kev daws teeb meem ntau lawm

 

 

Technical FAQ

 

 

Q: Dab tsi yog qhov sib txawv ntawm lub Cradle -hom thiab Gantry - hom 5-axis tshuab, thiab kuv yuav xaiv li cas?

A: Cradle- hom tshuab siv lub tilting/rotating rooj (A/C lossis B/C axes) mounted rau ntawm lub txaj zoo li qub. Lawv muaj qhov tshwj xeeb dynamics thiab yog qhov zoo tagnrho rau cov me me, qhov nyuaj heev xws li impellers lossis kev cog lus kho mob hauv qab 500 kg. Gantry- hom tshuab txav lub cuab yeej lub taub hau dynamically hla loj X / Y / Z overhead lug, ua kom lub workpiece hnyav nyob ruaj ruaj. Xaiv Gantry configurations rau loj, hnyav Cheebtsam (xws li, loj aerospace panels los yog hnyav pwm kab noj hniav) qhov twg worktable tilting yuav cuam tshuam cov qauv sib npaug thiab raug.

Q: Koj 5-axis CNC tshuab puas tuaj yeem txhawb nqa 3+2 txoj haujlwm machining nrog rau ib txhij 5-axis paths?

A: Yog. Tag nrho peb 5-axis machining chaw txhawb nqa ob hom. Rau qhov chaw tiaj tus thiab cov hnab ntim sib sib zog nqus uas yuav tsum tau muaj kev nruj siab tshaj plaws, lub kaw lus tswj tau kaw cov axis teb rau hauv txoj hauj lwm (3+2 indexing hom) kom tso cai rau hnyav roughing txiav. Rau cov organic, dawb-daim ntawv nto zoo li turbine hniav, lub tshuab yuav hloov mus rau ib txhij 5-axis interpolation rau kua contouring.

Q: Koj ua li cas tiv thaiv lub tshuab spindle thiab iav nplai los ntawm kev sib kis thaum lub sij hawm siab -pressure coolant milling?

A: Tag nrho cov kab iav cov nplais yog pressurized nrog ib tug tas mus li, tswj cov huab cua huv si los tiv thaiv cov huab cua zoo, roj, los yog micro-chips los ntawm kev nkag mus rau lub optical readheads. Tsis tas li ntawd, lub spindle nta cov huab cua -purge curtain uas tsim ib tug siab - ceev barrier, tag nrho thaiv cov coolant nkag thaum lub sij hawm 20-bar los ntawm-spindle coolant (TSC) ua hauj lwm.

Q: Lub tshuab puas tuaj yeem ua cov ntaub ntawv nyuaj xws li titanium thiab Inconel?

A: Yog. Cov tshuab yog tsim los rau cov khoom xav tau xws li titanium alloys, Inconel, hardened tool steels, stainless steels, thiab siab -lub zog aluminium alloys, ua rau lawv haum rau aerospace, zog, kev kho mob, thiab precision engineering daim ntaub ntawv.

Q: Kev txhawb nqa dab tsi muaj tom qab xa khoom?

A: Peb muab kev pab cuam rau kev teeb tsa, commissioning, tshuab ua haujlwm, kev daws teeb meem, thiab cov khoom seem- txhawb nqa. Kev xaiv kev teeb tsa thiab CNC tshuab kuj tuaj yeem ua raws li cov kev xav tau tshwj xeeb.

Raws li ib qho ntawm cov kws tshaj lij 5 axis machining center tuam ntxhab thiab cov muag khoom hauv Suav teb, peb tau tshwj xeeb los ntawm cov khoom zoo thiab tus nqi zoo. Thov so assured mus yuav advanced 5 axis machining chaw muag ntawm no los ntawm peb lub hoobkas. Peb kuj txais customized txiav txim.